Type of wire reinforced hydraulic hose
Hydraulic hoses can be used to drill through rocks, move earth, lift heavy objects, and perform other complex operations. They can also transport fluids under high pressure. The right type of reinforcement material is essential to ensure that the hose performs according to its intended use. Hydraulic hose reinforcers can be made of synthetic or natural fibers, depending on the application. It can also be made of steel wire. How to choose the right hydraulic hose can have an impact on workers' safety, productivity and machine life.
Whether you are designing a new machine or retrofitting an existing one, choosing the right hydraulic hose is crucial. Reinforcement material is a key factor in determining the durability of a hose. This gives the hose greater strength and can be reinforced using synthetic materials, natural fibers, or stainless steel wire. The type of hose reinforcement determines its operating pressure and can range from single wire braided to spiral or spiral wound reinforcement. Spiral wound wire is a common choice for hydraulic hoses. The helix has greater torsional strength than the single wire and can be reinforced in multiple layers. They are available in three, four and six levels. Wire reinforcement also has excellent tensile strength, which helps in a variety of applications. It is particularly useful in high-pressure hydraulic systems where instantaneous pressure fluctuations occur. While most hoses can be made from a variety of materials, stainless steel is considered the most durable and reliable.
However, it is not suitable for all types of hydraulic systems. Not suitable for flexible hydraulic applications and pressure-inconsistent fluids, such as hydraulic equipment operation. Wire reinforced hydraulic hose fittings Choosing the right type of wire reinforced hydraulic hose for your application is critical. This will ensure that your hydraulic system is reliable. The tubes, outer layers and stiffeners of the hose need to work together to withstand the pressure and temperature requirements of the specific application. The inner tube of a hose is usually made of a synthetic rubber compound that is compatible with the fluid it will transport. Depending on the intended use of the hose, the stiffeners may be made of wear-resistant, weather-resistant or oil-resistant materials. Some hoses are designed for specific applications, such as high pressure, heavy equipment, or Marine environments. In these cases, the outer sleeve of the hose can be made of UHMW polyethylene, a very durable material that can withstand extreme shock and wear.
These hoses can handle high voltage pulsed loads generated during closing and shutting down hydraulic machinery. The type of hose reinforcement used will determine whether the hose is strong enough to withstand these sudden pressure surges, which can cause the hose to collapse on its own or become damaged and unusable. Hydraulic hose joints also need to be strong, so look for joints with an occlusal wire design that is designed specifically to maintain a strong connection over the wire braided layer of the hose. The bite line crimper has a serrated edge to clamp the braided wire in the hose without slipping regardless of pressure changes. Steel wire reinforced hydraulic hose production standard When it comes to hydraulic hoses, there are many models to choose from. Some are lightweight, while others have a smaller bend radius. They can also be used for pressure requirements and hydraulic applications. For long term use, hoses with durable reinforcement materials are better. High quality hoses can help you save on labor and maintenance costs. Wire reinforced hydraulic hoses are an excellent choice for many applications. It has high tensile strength, good flexibility and the ability to resist rust and environmental damage. The hose can be used for hydraulic fluids in the temperature range -40 to +100 degrees Celsius (-40 to +212 degrees Fahrenheit), such as water or oil-based compounds. It is especially recommended for outdoor applications. A braided high strength wire is used to reinforce the hose. Ozone resistance, weather resistance, effectively prolong the service life. The hose is vulcanized by a process called free steam vulcanization. The hose is then covered with a layer of weather-resistant, wear-resistant synthetic rubber.